We supply components with Japanese-equivalent quality at internationally competitive costs.
We assist with component procurement in strategies for overseas expansion.
Overseas component procurement needs continue to increase in the automobile component manufacturing sector as domestic and international competition intensifies.
From our overseas production factories, TSUZUKI MANUFACTURING CO.,LTD. supplies components at internationally competitive quality and costs.
We will assist your company's international strategy with our "overseas solutions," which achieve the optimal QCD demanded by your company and bring innovation to product competitiveness.
We resolve issues in overseas manufacturing!
Problems related to overseas production costs
Not satisfied with current cost-for-quality.
Searching for a manufacturer for a new component.
Seek to produce at low cost even in low quantities.
Seeking offers consistent with the company's overseas expansion needs.
Benefits of implementing Tsuzuki's overseas production solutions
We are confident in the superiority of the cost and quality offered by us.
We provide newly-launched components at the optimal QCD demanded by our customers.
Through our flexible production line design, we achieve low-cost production even on high-variety, low-quantity lines.
We offer services suited to customer needs, such as worldwide delivery and local procurement from our factories in Thailand and Indonesia.
Characteristics of our overseas solutions,
which provide the optimal "QCD" for our customers
Trust and results: Over one million units produced annually
As a parts supplier, TSUZUKI MANUFACTURING CO.,LTD. has continually supplied automobile components to Japanese automobile manufacturers at internationally competitive costs. We are confident in the superiority of the "cost" and "quality" that we offer.
Flexibility to handle high-variety, low-quantity production or medium-variety mass production
With our high cost-performance mass production lines and integrated production from the prototyping phase through to mass production, we serve our customers' needs at internationally competitive costs and quantities, even for high-variety low-quantity production.
Offers consistent with our customers' overseas development needs
We supply reliably throughout the world from our factories in Japan, Thailand, and Indonesia. We can offer mass production, costs, and quality suited to customer needs on a global level.
Below are the reasons why TSUZUKI MANUFACTURING CO.,LTD. can provide the solutions it does in overseas production, from a variety of perspectives: "Production and quality management," "Production technology and cost-cutting," and "Delivery."
1. Production and Quality Management
Trust and results: Over one million units produced annually
TSUZUKI MANUFACTURING CO.,LTD. has accumulated trust and results by annualy supplying over one million component units to Japanese automobile manufacturers, especially the suspension and undercarriage components in which Tsuzuki specializes, such as knuckles and lower control arms.
We provide Japan-class quality through quality control management at our company factories.
TSUZUKI MANUFACTURING CO.,LTD. brings the techniques and technologies cultivated at our Japanese factories to our overseas factories, as well. We also implement strict quality control to ensure that components made overseas have the same quality as our Japanese products.
We also conduct training in Japan for non-Japanese staff who work overseas, thereby pursuing further quality improvements.
2. Production Technology and Cost-cutting
Building high cost-performance mass production lines
We have designed efficient mass production lines to supply high cost-performance automobile parts. We also build highly flexible mass production lines that can meet the needs of even high-variety low-quantity production and medium-variety mass production at the optimal cost and quality.
Past clients for high-variety low-quantity production & medium-variety mass production
Knuckles: 20 types, 90k units produced per month (Japan) / 18 types, 90k units produced per month (Indonesia) / Stator shafts: 140k units produced per month
Hydraulic equipment parts for construction equipment
Crossheads: 30k units produced per month / T/M valves: 6k units produced per month / Main valves: 300 units produced per month
Component types and quantity of units produced
TSUZUKI MANUFACTURING CO.,LTD. excels at the creation of flexible production lines making transfer machines specifically for special-purpose machinery, and here too we engage in high-variety low-quantity production and medium-variety mass production.
Automobile parts: Medium-variety mass production
Construction machinery parts: Medium-variety mass production / High-variety low-quantity production
Mass production line planning and design
We provide highly competitive components by conceptualizing and planning mass production lines in-house that are optimized for customer needs and the parts produced.
Equipment development and modification
We perform in-house production equipment development as well as modifications to and maintenance on existing equipment. We create the optimal production environment in order to improve production efficiency and precision.
Automation and labor-saving
We pursue thorough cost-cutting by streamlining work operations through automation. Via automation, we also achieve more efficient labor usage and improve productivity, thereby enabling product delivery in a shorter time frame.
Medium-variety mass production / High-variety low-quantity production
Within component production, the need is increasing for production of variable product variety and volume, such as medium-variety mass production and high-variety low-quantity production. Drawing on our past achievements and experience, we build flexible mass production lines suited to customer needs.
In-house sharpening of cutting tools
We draw out the best performance from our cutting tools by keeping the equipment and technology for sharpening worn-down tools within the company. This enables us to provide high-quality components at low cost.
Reliable supplies to factories around the world from our factories in Japan, Thailand, and Indonesia
As a parts supplier, TSUZUKI MANUFACTURING CO.,LTD. has continually supplied automobile components to Japanese automobile manufacturers at volumes, costs, and quality that only Tsuzuki can provide, thereby contributing to component procurement for customers' international strategies.
United Kingdom, Brazil, Mexico, USA, China, Thailand, Indonesia
Overseas production hubs
PT. TSUZUKI & ASAMA MANUFACTURING (Indonesia)
PT. TSUZUKI & ASAMA MANUFACTURING was founded in Indonesia in 2001 to serve as an overseas production hub for the company. This factory contains knuckle production lines and spindle production lines. A second factory was completed in 2006 and continues to be developed as an international production hub.
Surya Cipta City Of Industry
Jl.Surya Lestari Kav.1-2B Kawasan Industri Surya Cipta, Kutamekar
Ciampel, Karawang, Jawa Barat
Knuckle production line
Spindle production line
The Thai factory was established in 2011 to be the second overseas production hub, following the Indonesia factory.
This factory further improves costs and product quality for the Tsuzuki Group and produces highly competitive goods at international standards.